Auxiliary Lights in the Grill - High Power LED light upgrade without any cutting

[Steve350f]

Basically I am seeking a few people to buy the lights and commit to installing the kit quickly so that I can get any final feedback before full roll-out.

I have the KC Flex Era 4's sitting on my bench right now and had the intention of figuring it out from scratch but I'd love to be a tester on this. I can install the same day they arrive and have an extensive mechanical and electrical background. Let me know if I can help collaborate on this. Thanks

 

[archerwolf]

I have the exzeit lights in hand ready for install when the brackets are available.

 

[BenTN]

Forum members in the North America interested in Aux Light Mount kits for:
- Exzeit LML-5064B (poll option 1)
- KC Hilites Flex Era 4 (poll option 2)

I expect to have the initial production batch of brackets in hand within May. The plan is for them to go out to testers on or before Tues June 4th. I'd like to find 3 or 4 testers for each mount kit.

If you would like to help with testing the kits, I am requesting the following:
- you will need to pre-buy the LED lights needed (buy them anywhere you want, but I can provide links)
- confirm that you have received your LED lights from the mfr (DM me)
- pre-wire them if possible, so that you can complete a powered test
- commit to fully installing the lights within 2 days of receipt of mount kit
- provide feedback directly to me by DM within 48 hrs of receipt of the mount kit
- I will ask you to Venmo me something to cover the bracket kit parts and shipping, definitely < US$100
- be aware that this process might not go perfectly smoothly
- keep in mind that I do not represent the Forum officially, any light manufacturer, or Ineos, etc. I'm just a forum member doing this on the side.

Please send me a DIRECT forum message if you are interested in participating. Include your shipping address and any info that you think is relevant.

I will create a group forum message for testers of each light so we can communicate as a group. We will consolidate all install test feedback and report that to the forum. After a week or so I will make any final design adjustments, improve instructions, and finalize hardware/packaging.

After all that is complete I will then send the final production kits to CA for distribution by Stu via the forum store. Then anyone else (worldwide) can order kits there.

Unfortunately I can not see who voted for what kit in the poll. Over the past couple months the following people expressed interest in helping so I am tagging you here so that you see this message.
@NoMoTaco @Texas Grenadier @FlyersFan76 @Hill Country TX @parb

I have the following members noted for interest in being a tester already:
Exzeit - @archerwolf
KC FE4 - @Stu_Barnes @Steve350f @Migs
Please DM me to confirm your interest considering the specifics above. No problem if you changed your mind.

For those interested in the Clearwater Dixi lights:
@Xrford @IG_in_AZ ...and many others
We will repeat this testing process when they become available. Clearwater is considering offering a discount to the initial group of buyers, so we may handle this a bit differently. Stay tuned.

 

[crashnburn]

I voted for option 1 also, but won’t be in the initial testers for now.

 

[PRSmith]

Ben, Brilliant. Enjoy reading along the R&D process. I take delivery of my Fieldmaster in two weeks. Hope a set of brackets will be available then.

 

[DaBull]

Forum members in the North America interested in Aux Light Mount kits for:
- Exzeit LML-5064B (poll option 1)
- KC Hilites Flex Era 4 (poll option 2)

I expect to have the initial production batch of brackets in hand within May. The plan is for them to go out to testers on or before Tues June 4th. I'd like to find 3 or 4 testers for each mount kit.

If you would like to help with testing the kits, I am requesting the following:
- you will need to pre-buy the LED lights needed (buy them anywhere you want, but I can provide links)
- confirm that you have received your LED lights from the mfr (DM me)
- pre-wire them if possible, so that you can complete a powered test
- commit to fully installing the lights within 2 days of receipt of mount kit
- provide feedback directly to me by DM within 48 hrs of receipt of the mount kit
- I will ask you to Venmo me something to cover the bracket kit parts and shipping, definitely < US$100
- be aware that this process might not go perfectly smoothly
- keep in mind that I do not represent the Forum officially, any light manufacturer, or Ineos, etc. I'm just a forum member doing this on the side.

Please send me a DIRECT forum message if you are interested in participating. Include your shipping address and any info that you think is relevant.

I will create a group forum message for testers of each light so we can communicate as a group. We will consolidate all install test feedback and report that to the forum. After a week or so I will make any final design adjustments, improve instructions, and finalize hardware/packaging.

After all that is complete I will then send the final production kits to CA for distribution by Stu via the forum store. Then anyone else (worldwide) can order kits there.

Unfortunately I can not see who voted for what kit in the poll. Over the past couple months the following people expressed interest in helping so I am tagging you here so that you see this message.
@NoMoTaco @Texas Grenadier @FlyersFan76 @Hill Country TX @parb

I have the following members noted for interest in being a tester already:
Exzeit - @archerwolf
KC FE4 - @Stu_Barnes @Steve350f @Migs
Please DM me to confirm your interest considering the specifics above. No problem if you changed your mind.

For those interested in the Clearwater Dixi lights:
@Xrford @IG_in_AZ ...and many others
We will repeat this testing process when they become available. Clearwater is considering offering a discount to the initial group of buyers, so we may handle this a bit differently. Stay tuned.

Hi Ben, I voted for option one, however will be waiting for feedback and final design.
Thanks for your incredible contributions in putting this all together. DaBull

 

[FlyersFan76]

I forget which version I ultimately voted for. I am taking a back seat and waiting for reviews. Also have a few other projects that I want to tackle before adventuring into the wiring.

Really appreciate the time you are putting into this.

 

[Nocrays]

Late to the party but great initiative Ben,

I also like the Exziet design. Looking on the Australian amazon.com.au site it looks like an equivalent light is the BIGLION.X Pair 5 Inch Led Offroad Driving Lights 160w Round.

 

[PRSmith]

Forum members in the North America interested in Aux Light Mount kits for:
- Exzeit LML-5064B (poll option 1)
- KC Hilites Flex Era 4 (poll option 2)

I expect to have the initial production batch of brackets in hand within May. The plan is for them to go out to testers on or before Tues June 4th. I'd like to find 3 or 4 testers for each mount kit.

If you would like to help with testing the kits, I am requesting the following:
- you will need to pre-buy the LED lights needed (buy them anywhere you want, but I can provide links)
- confirm that you have received your LED lights from the mfr (DM me)
- pre-wire them if possible, so that you can complete a powered test
- commit to fully installing the lights within 2 days of receipt of mount kit
- provide feedback directly to me by DM within 48 hrs of receipt of the mount kit
- I will ask you to Venmo me something to cover the bracket kit parts and shipping, definitely < US$100
- be aware that this process might not go perfectly smoothly
- keep in mind that I do not represent the Forum officially, any light manufacturer, or Ineos, etc. I'm just a forum member doing this on the side.

Please send me a DIRECT forum message if you are interested in participating. Include your shipping address and any info that you think is relevant.

I will create a group forum message for testers of each light so we can communicate as a group. We will consolidate all install test feedback and report that to the forum. After a week or so I will make any final design adjustments, improve instructions, and finalize hardware/packaging.

After all that is complete I will then send the final production kits to CA for distribution by Stu via the forum store. Then anyone else (worldwide) can order kits there.

Unfortunately I can not see who voted for what kit in the poll. Over the past couple months the following people expressed interest in helping so I am tagging you here so that you see this message.
@NoMoTaco @Texas Grenadier @FlyersFan76 @Hill Country TX @parb

I have the following members noted for interest in being a tester already:
Exzeit - @archerwolf
KC FE4 - @Stu_Barnes @Steve350f @Migs
Please DM me to confirm your interest considering the specifics above. No problem if you changed your mind.

For those interested in the Clearwater Dixi lights:
@Xrford @IG_in_AZ ...and many others
We will repeat this testing process when they become available. Clearwater is considering offering a discount to the initial group of buyers, so we may handle this a bit differently. Stay tuned.

I'd like to particpate and would like to acquire a set when available. Thx Peter

 

[AZGrenadier]

Thought I would show some pics of Agile Offroads kit. Looks to be pretty plug and play but I won’t dig into it until this weekend. Doesn’t seem too expensive considering the MSRP of just the lights but definitely not cheap.

 

[AZGrenadier]

Well my son talked me into install today. Got everything but the electric done. There are a lot of bolts getting this grill off and only 4 clips. Very impressed how everything goes together on these trucks. We will finish up the electric tomorrow, shouldn’t take much time as it looks like my pigtails are pretty long (3-5 inches) coming out of the truck harness.

 

[AZGrenadier]

Should mention it took about 2.5 hrs for the install but the majority of that was figuring how to pull everything apart. Very quick putting it back together. Only lost 1 bolt for the plastic bumper cover, I’ll make a trip to the hardware store a little later.

 

[AZGrenadier]

Anyone have any ideas what this is? Comes off of the stock light harness.

 

[grnamin]

The Lazer Lamps install video shows step by step how to remove the grill...

 

[GN4HIR]

I'm trying to play catch-up. Looks like everyone has picked their favorite light. It may be a little late but I'm going to suggest the Denali D7, popular on BMW adventure bikes but not as pricey as the Clearwater. I'm just not sure how well they will 'fill-up' the stock bezel at 4.4" but they are only 2.9" deep.

https://denalielectronics.com/products/dnl-d7-050?variant=43252599259320

 

[Pat-Ard]

Forum members in the North America interested in Aux Light Mount kits for:
- Exzeit LML-5064B (poll option 1)
- KC Hilites Flex Era 4 (poll option 2)

I expect to have the initial production batch of brackets in hand within May. The plan is for them to go out to testers on or before Tues June 4th. I'd like to find 3 or 4 testers for each mount kit.

If you would like to help with testing the kits, I am requesting the following:
- you will need to pre-buy the LED lights needed (buy them anywhere you want, but I can provide links)
- confirm that you have received your LED lights from the mfr (DM me)
- pre-wire them if possible, so that you can complete a powered test
- commit to fully installing the lights within 2 days of receipt of mount kit
- provide feedback directly to me by DM within 48 hrs of receipt of the mount kit
- I will ask you to Venmo me something to cover the bracket kit parts and shipping, definitely < US$100
- be aware that this process might not go perfectly smoothly
- keep in mind that I do not represent the Forum officially, any light manufacturer, or Ineos, etc. I'm just a forum member doing this on the side.

Please send me a DIRECT forum message if you are interested in participating. Include your shipping address and any info that you think is relevant.

I will create a group forum message for testers of each light so we can communicate as a group. We will consolidate all install test feedback and report that to the forum. After a week or so I will make any final design adjustments, improve instructions, and finalize hardware/packaging.

After all that is complete I will then send the final production kits to CA for distribution by Stu via the forum store. Then anyone else (worldwide) can order kits there.

Unfortunately I can not see who voted for what kit in the poll. Over the past couple months the following people expressed interest in helping so I am tagging you here so that you see this message.
@NoMoTaco @Texas Grenadier @FlyersFan76 @Hill Country TX @parb

I have the following members noted for interest in being a tester already:
Exzeit - @archerwolf
KC FE4 - @Stu_Barnes @Steve350f @Migs
Please DM me to confirm your interest considering the specifics above. No problem if you changed your mind.

For those interested in the Clearwater Dixi lights:
@Xrford @IG_in_AZ ...and many others
We will repeat this testing process when they become available. Clearwater is considering offering a discount to the initial group of buyers, so we may handle this a bit differently. Stay tuned.

HI Ben,

could these lights might work too?

X-Type 5" Fernscheinwerfer mit Zulassung | LIGHTPARTZ

Hellen 5" Fernscheinwerfer mit E-Prüfzeichen und markantem X-Standlicht von Lightpartz bei seilwinden-direkt.de bestellen. Beste Qualität zum guten Preis!

www.ltprtz.com

 

[BenTN]

HI Ben,

could these lights might work too?

X-Type 5" Fernscheinwerfer mit Zulassung | LIGHTPARTZ

Hellen 5" Fernscheinwerfer mit E-Prüfzeichen und markantem X-Standlicht von Lightpartz bei seilwinden-direkt.de bestellen. Beste Qualität zum guten Preis!

www.ltprtz.com

They could be mounted, but the 90mm depth and low location of the mount bosses would cause them to stick out about 30mm in front of the round bezels. Most of the options we are testing are almost flush with the front of the bezels.

 

[BenTN]

I'm trying to play catch-up. Looks like everyone has picked their favorite light. It may be a little late but I'm going to suggest the Denali D7, popular on BMW adventure bikes but not as pricey as the Clearwater. I'm just not sure how well they will 'fill-up' the stock bezel at 4.4" but they are only 2.9" deep.

https://denalielectronics.com/products/dnl-d7-050?variant=43252599259320

View attachment 7858301

Just saw this post. I think this could be a good fit! Importantly, the shape towards the rear appears to be compatible with the curved bucket in the grill. I looked up dimension drawings but I can't find anything with enough detail to tell me if the mount bosses are in a good position for our purpose.

I think it's worth a try. If someone wants to send me a set I will do the fit up test and see if we can make a prototype bracket work.

 

[Pat-Ard]

They could be mounted, but the 90mm depth and low location of the mount bosses would cause them to stick out about 30mm in front of the round bezels. Most of the options we are testing are almost flush with the front of the bezels.

Oh, I feared this answer. I really like the desin, bute sticking out - no way…

 

[BenTN]

Late to the party but great initiative Ben,

I also like the Exziet design. Looking on the Australian amazon.com.au site it looks like an equivalent light is the BIGLION.X Pair 5 Inch Led Offroad Driving Lights 160w Round.

I actually bought these lights at the same time that I bought the Exzeit lights during my initial tests. They looked to be roughly the same externally and I liked the style with the exposed screws around the bezel.

Unfortunately the depth and squared off shape in the rear meant that it just didn't sit back into the stock grill buckets very well. I think it could be made to work, but it will stick out in front of the stock round bezels by approx. 20 mm.

For what it's worth, the lights appear to use identical internals (LED boards).