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High Temperature Coolant Reservoir Failure

Loc Nar

Grenadier Owner
Lifetime Supporter
Local time
2:43 PM
Joined
Apr 28, 2022
Messages
568
Location
Alabama, USA
Before tackling a long trip I checked my fluid levels and noticed that the coolant in the HT Coolant Reservoir looked low. The HT Coolant Reservoir is number 1 with the blue cap in the pic below from @Rok_Dr's excellent guide:

B58 Engine Bay.JPG


With the engine running, I noticed green coolant dripping from multiple locations around the middle seam of the HT Coolant Reservoir - not good. Here's a screen grab from a video I took showing one drip location:

Leak 1.JPG


My dealer is Regal Ineos in Roswell, GA, and, after I brought my vehicle in, they confirmed it could not be repaired and needed to be replaced. It took approximately four weeks for the new HT reservoir to arrive after they placed the order. After it arrived, Regal installed it in short order, under warranty, and all appears good to go now.

My speculative theory on the seam failure is that whatever sealant was used between the two halves of the reservoir was not well suited for the hot and humid summer weather in Alabama, which is what I also blame for the rubber door seal delamination I experienced.

We'll see how the seam in the replacement tank holds up in August. Hopefully, they are using a better sealant these days. It's too bad they did not design the reservoir in one piece rather than pressing two plastic pieces together.

Through this process (and thanks again to Rok_Dr.'s guide!), I learned that Valvoline's Zerex HT-12 Coolant (I bought it at O'Reilly Auto Parts) is what I needed to refill my HT reservoir so I could still take my trip.

Hopefully, my reservoir's failure was a one-off, but it's worth taking a look at yours the next time you are under the hood. I did not notice a puddle under my vehicle, and it only seemed to start leaking with the vehicle running. Regal said they had not had other reports of this type of failure.
 
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Before tackling a long trip I checked my fluid levels and noticed that the coolant in the HT Coolant Reservoir looked low. The HT Coolant Reservoir is number 1 with the blue cap in the pic below from @Rok_Dr's excellent guide:

View attachment 7903094

With the engine running, I noticed green coolant dripping from multiple locations around the middle seam of the HT Coolant Reservoir - not good. Here's a screen grab from a video I took showing one drip location:

View attachment 7903095

My dealer is Regal Ineos in Roswell, GA, and, after I brought my vehicle in, they confirmed it could not be repaired and needed to be replaced. It took approximately four weeks for the new HT reservoir to arrive after they placed the order. After it arrived, Regal installed it in short order, under warranty, and all appears good to go now.

My speculative theory on the seam failure is that whatever sealant was used between the two halves of the reservoir was not well suited for the hot and humid summer weather in Alabama, which is what I also blame for the rubber door seal delamination I experienced.

We'll see how the seam in the replacement tank holds up in August. Hopefully, they are using a better sealant these days. It's too bad they did not design the reservoir in one piece rather than pressing two plastic piece together.

Through this process (and thanks again to Rok_Dr.'s guide!), I learned that Valvoline's Zerex HT-12 Coolant (I bought it at O'Reilly Auto Parts) is what I needed to refill my HT reservoir so I could still take my trip.

Hopefully, my reservoir's failure was a one-off, but it's worth taking a look at yours the next time you are under the hood. I did not notice a puddle under my vehicle, and it only seemed to start leaking with the vehicle running. Regal said they had not had other reports of this type of failure.
Those should be sonically welded. So no sealant is used. I will stress "should" again though.
 
I had this issue and the part was backed order. I had Ineos take one off the floor and replace mine so I wasn't out 4 weeks.
 
LR had this problem in the late 90’s. They issued a replacement molded in opaque plastic to visually distinguish it from the faulty black reservoirs.
 
Before tackling a long trip I checked my fluid levels and noticed that the coolant in the HT Coolant Reservoir looked low. The HT Coolant Reservoir is number 1 with the blue cap in the pic below from @Rok_Dr's excellent guide:

View attachment 7903094

With the engine running, I noticed green coolant dripping from multiple locations around the middle seam of the HT Coolant Reservoir - not good. Here's a screen grab from a video I took showing one drip location:

View attachment 7903095

My dealer is Regal Ineos in Roswell, GA, and, after I brought my vehicle in, they confirmed it could not be repaired and needed to be replaced. It took approximately four weeks for the new HT reservoir to arrive after they placed the order. After it arrived, Regal installed it in short order, under warranty, and all appears good to go now.

My speculative theory on the seam failure is that whatever sealant was used between the two halves of the reservoir was not well suited for the hot and humid summer weather in Alabama, which is what I also blame for the rubber door seal delamination I experienced.

We'll see how the seam in the replacement tank holds up in August. Hopefully, they are using a better sealant these days. It's too bad they did not design the reservoir in one piece rather than pressing two plastic pieces together.

Through this process (and thanks again to Rok_Dr.'s guide!), I learned that Valvoline's Zerex HT-12 Coolant (I bought it at O'Reilly Auto Parts) is what I needed to refill my HT reservoir so I could still take my trip.

Hopefully, my reservoir's failure was a one-off, but it's worth taking a look at yours the next time you are under the hood. I did not notice a puddle under my vehicle, and it only seemed to start leaking with the vehicle running. Regal said they had not had other reports of this type of failure.
Both of mine have leaked around the joins (1 & 4 in the diagram)
One of them has been changed, waiting for the other to be fitted. Still drivable with the faulty item, just carry coolant if top up needed.
 
Both of mine have leaked around the joins (1 & 4 in the diagram)
One of them has been changed, waiting for the other to be fitted. Still drivable with the faulty item, just carry coolant if top up needed.
Thanks for the heads up. I'll keep an eye on the LT Coolant tank also.
 
Before tackling a long trip I checked my fluid levels and noticed that the coolant in the HT Coolant Reservoir looked low. The HT Coolant Reservoir is number 1 with the blue cap in the pic below from @Rok_Dr's excellent guide:

View attachment 7903094

With the engine running, I noticed green coolant dripping from multiple locations around the middle seam of the HT Coolant Reservoir - not good. Here's a screen grab from a video I took showing one drip location:

View attachment 7903095

My dealer is Regal Ineos in Roswell, GA, and, after I brought my vehicle in, they confirmed it could not be repaired and needed to be replaced. It took approximately four weeks for the new HT reservoir to arrive after they placed the order. After it arrived, Regal installed it in short order, under warranty, and all appears good to go now.

My speculative theory on the seam failure is that whatever sealant was used between the two halves of the reservoir was not well suited for the hot and humid summer weather in Alabama, which is what I also blame for the rubber door seal delamination I experienced.

We'll see how the seam in the replacement tank holds up in August. Hopefully, they are using a better sealant these days. It's too bad they did not design the reservoir in one piece rather than pressing two plastic pieces together.

Through this process (and thanks again to Rok_Dr.'s guide!), I learned that Valvoline's Zerex HT-12 Coolant (I bought it at O'Reilly Auto Parts) is what I needed to refill my HT reservoir so I could still take my trip.

Hopefully, my reservoir's failure was a one-off, but it's worth taking a look at yours the next time you are under the hood. I did not notice a puddle under my vehicle, and it only seemed to start leaking with the vehicle running. Regal said they had not had other reports of this type of failure.
And Jaguar also has the same problem about 10 years age with a batch of XJ40 radiator header tanks. I had just bought the car and after the second replacement under the dealer warranty we both agreed to fit an older good second hand one which has held up to this day. I wasn't the only one having problems.

Cheers
Steve
 
My speculative theory on the seam failure is that whatever sealant was used between the two halves of the reservoir was not well suited for the hot and humid summer weather in Alabama, which is what I also blame for the rubber door seal delamination I experienced.
BMW has been plagued by this for a while now. I had two replaced on my M8 before we got it right and one on the Wife's X3 M40i........ Most replacements have been recalls from BMW however.. Just food for thought there, if you jump over to the BMW forums you will see many posts regarding this exact same topic.
 
BMW has been plagued by this for a while now. I had two replaced on my M8 before we got it right and one on the Wife's X3 M40i........ Most replacements have been recalls from BMW however.. Just food for thought there, if you jump over to the BMW forums you will see many posts regarding this exact same topic.
Did BMW come up with revised reservoirs, or just replace with same?
 
Did BMW come up with revised reservoirs, or just replace with same?
Sure did they switched producers, so it took 6months before they started to roll out.... Do keep in mind it wasn't every single make model but it was many.
 
Sure did they switched producers, so it took 6months before they started to roll out.... Do keep in mind it wasn't every single make model but it was many.
Maybe we are getting the leftover old ones . . .:sneaky:
 
They do have a tendency not to just fail but crusty all up so you could keep eye on it. I know I will for now on, I've already delt with this BS once..
 
I replaced the bad tank on my ‘95 Range Rover in 2016 and it was barely crusty. I hope IA offer redesigned tanks but I also don’t think it is a massive failure point.
 
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