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Pan American Highway progress updates

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Coati checking it’s a Trialmaster here in the Maya Biosphere Reserve, Guatemala.

Just traversed Belize and now partly through our Central America itinerary, which will be limited to these two countries due to moratoriums on RHD vehicles any further south.

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Had all lockers activated in low range for the first time a few days ago while navigating a saturated track nearby San Ignacio, Belize. Iggy marched through the mud as methodically and relentlessly as he marched over Big Red.

Other than that highlight, zero issues to report. Planning to do an oil change in Puerto Barrios before container shipping to Cartagena.

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Coati checking it’s a Trialmaster here in the Maya Biosphere Reserve, Guatemala.

Just traversed Belize and now partly through our Central America itinerary, which will be limited to these two countries due to moratoriums on RHD vehicles any further south.

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Had all lockers activated in low range for the first time a few days ago while navigating a saturated track nearby San Ignacio, Belize. Iggy marched through the mud as methodically and relentlessly as he marched over Big Red.

Other than that highlight, zero issues to report. Planning to do an oil change in Puerto Barrios before container shipping to Cartagena.

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Hi @globalgregors I take my hat off to you and have the utmost respect for what you do. Just as I appreciate what @Logsplitter has done. Feel free to share more of your journey with us. Take care of yourselves and enjoy your time.
 
Hi @globalgregors I take my hat off to you and have the utmost respect for what you do. Just as I appreciate what @Logsplitter has done. Feel free to share more of your journey with us. Take care of yourselves and enjoy your time.
Thanks @rovie - that’s great to hear.

I do my best to remain on the right side of insufferable here on the forum by posting a visual diary and travelogue on instagram and our website respectively.
 
Bit of a belated update on completion of the Guatemala leg and therefore (regrettably) Central America.

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We’ve hardly scratched the surface really, however with RHD vehicles an issue in Honduras and Costa Rica at a minimum shipping from Puerto Barrios is the sensible choice.

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While it takes a lean driver to get a Grenadier into a container, it’s an excellent fit. Due to some pretty sub-standard measuring on our part we proactively removed the roof box and deflated our rear tyres when simply removing the jerries would have sufficed.

With a 3+3 day shipping schedule expected batteries were left connected - the race was on to get loaded and onboard.

Han and I then had a pretty elaborate itinerary to get ahead of the ship: bus back across Guatemala to the capital, flight to Bogota, flight to Cartagena de Indias.

‘Best laid plans of mice and men’ kicked in immediately however and the ship’s departure was delayed from Guatemala, pushing the inbound process into Easter and suddenly 3-4 days without access to the vehicle was more than two weeks.

Great shipping agents on the Colombia side however so no problems there albeit with no shortage of Google Translate and Spanglish for all parties.

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Colombia agents we used were the same you’d use shipping from Panama so any US owners contemplating a Pan American adventure feel free to ping for details.

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No problem with the shipping, however a small SNAFU on pickup with the rear door solenoid malfunctioning. After unloading the container Iggy then had to sit around the dock over the Easter break while we mulled about how to open the door and waited for Customs to reopen and issue our TIP.

On pickup, the stuck door made for a bit of an effort to get tyres pumped back up which itself went along with relocating a couple of wheels so that locations match the TPMS. With jacks etc stuck in the back I ended up enlisting the nearby gas station attendants and it’s fair to say things got sketchy pretty quick in terms of jacking the vehicle and making the wheel swap.

A bit of fiddling back at the hotel and the door decided to play ball, so tyre pressures could be sorted, lug nuts correctly tensioned etc, and roof case/jerries reinstalled. Also installed a Plan B so that if/when the solenoid fails again, we can at least operate the manual door release.

Only other minor headache at the moment is a fault code associated with the low pressure EGR circuit. Present hypothesis is that it’s related to the actuator arms and covered by a TSB in diesel markets. I’ve exhausted ‘roadside’ troubleshooting options so plan is to take another run at it in Medellin in a couple of weeks time. Could just be a bit of corrosion in the DDE loom.

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Other than that, onwards and back into the jungle. A new continent awaits!
 
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Bit of a belated update on completion of the Guatemala leg and therefore (regrettably) Central America.

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We’ve hardly scratched the surface really, however with RHD vehicles an issue in Honduras and Costa Rica at a minimum shipping from Puerto Barrios is the sensible choice.

View attachment 7894027

While it takes a lean driver to get a Grenadier into a container, it’s an excellent fit. Due to some pretty sub-standard measuring on our part we proactively removed the roof box and deflated our rear tyres when simply removing the jerries would have sufficed.

With a 3+3 day shipping schedule expected batteries were left connected - the race was on to get loaded and onboard.

Han and I then had a pretty elaborate itinerary to get ahead of the ship: bus back across Guatemala to the capital, flight to Bogota, flight to Cartagena de Indias.

‘Best laid plans of mice and men’ kicked in immediately however and the ship’s departure was delayed from Guatemala, pushing the inbound process into Easter and suddenly 3-4 days without access to the vehicle was more than two weeks.

Great shipping agents on the Colombia side however so no problems there albeit with no shortage of Google Translate and Spanglish for all parties.

View attachment 7894028

Colombia agents we used were the same you’d use shipping from Panama so any US owners contemplating a Pan American adventure feel free to ping for details.

View attachment 7894029

No problem with the shipping, however a small SNAFU on pickup with the rear door solenoid malfunctioning. After unloading the container Iggy then had to sit around the dock over the Easter break while we mulled about how to open the door and waited for Customs to reopen and issue our TIP.

On pickup, the stuck door made for a bit of an effort to get tyres pumped back up which itself went along with relocating a couple of wheels so that locations match the TPMS. With jacks etc stuck in the back I ended up enlisting the nearby gas station attendants and it’s fair to say things got sketchy pretty quick in terms of jacking the vehicle and making the wheel swap.

A bit of fiddling back at the hotel and the door decided to play ball, so tyre pressures could be sorted, lug nuts correctly tensioned etc, and roof case/jerries reinstalled. Also installed a Plan B so that if/when the solenoid fails again, we can at least operate the manual door release.

Only other minor headache at the moment is a fault code associated with the low pressure EGR circuit. Present hypothesis is that it’s related to the actuator arms and covered by a TSB in diesel markets. I’ve exhausted ‘roadside’ troubleshooting options so plan is to take another run at it in Medellin in a couple of weeks time. Could just be a bit of corrosion in the DDE loom.

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Other than that, onwards and back into the jungle. A new continent awaits!
Amazing voyage, love following along with you here, thank you for sharing!
 
Amazing drive yesterday from the Andes Nororientales to the Rio Magdalena.

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Winding through the Serranía de las Quinchas, Colombian Ruta Nacional 60 drops from 3,000m to 200m altitude. Many minor water crossings, land-slipped roads, boggy gullies and isolated forest hamlets. A verdant, spectacular protected area teeming with life.

Lots of mud in the end but enough underneath it to proceed just with the centre locked.

This one road alone worth the effort of getting Iggy to South America.

KO3s are performing well on all surfaces including deep mud. They don’t have the bite of a MT but so far Iggy claws on through with minimal fuss. The 285/75 size offer sufficient clearance over ruts and rubble. I’m convinced that these are the choice for long range overlanding like this, let’s see how they fare in the Amazon proper.

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I have just come across this-whaat an awesome adventure and I look forward to keeping up. You have visited some great places so far!
 
We’ve just completed our 5-month overland journey through Colombia, covering diverse terrain from Caribbean coastlines to high-altitude jungle tracks, remote Andean valleys and desert conditions.

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Iggy has performed superbly in all conditions, with one exception nearby Jardin, west of Medellin, where things took a turn.

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At the time, Jardín had been largely cut off by landslides, and the only way in or out was via a rough, high-altitude jungle track - steep, narrow, and soaked by weeks of rain. We were on a remote section of this trail, over 3,200 meters above sea level, when we managed to cook off our engine cover. We quickly extinguished it - but not before various electrical connections and ancilliary systems were compromised.

Conditions at the time included slow speed, high-range crawling, high engine loads, high altitude, high humidity, and reduced airflow, on steep/slick/soft surfaces. We have operated Iggy in the Simpson Desert at over 50 celsius ambient temperature with no problem, so I suspect it is the combination of airflow, altitude and humidity that made the difference here.

Fortunately the Grenadier is built tough, and after insulating some of the damaged wires I was able to start Iggy up.

Getting out of that situation was its own adventure. The track was bedlam - several vehicles had been bogged deep in the mud, blocking the only passable route back to Medellin in several locations. Armed with MaxTrax and our winch, we worked our way down the track, addressing one vehicle at a time. In addition to negotiating diversions we had to complete recoveries of three other vehicles to get off the mountain. MaxTrax Pros are solid enough, turns out, to recover a Class 4/5 truck (“¡Gringooooes!”).

Over two days we limped Iggy back to Medellín under his own power, and with Ineos’ assistance we immediately got down to planning the repairs. A cautious approach was taken, with all remotely affected components flagged for replacement. From there things moved quickly. However, while Ineos got on top of things immediately in terms of logistics, Colombian Customs was more of a challenge, and our parts shipments from the US and Belgium were held up in red tape for more than two months.

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Ineos support was excellent throughout, regular communication was required across the US, UK and Colombia in order to navigate the bureaucratic labyrinth and all points of contact were outstanding.

Repairs were ultimately completed in Medellín again with assistance from Ineos, using a lift bay and additional hands provided by Agreste 4x4 Garage. A great team if you’re in Colombia in need of service, repair or tyres (they are the Colombia Falken/Kenda/Cooper distributor).

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Iggy has since continued south into Ecuador without issue, including further high altitude (>3,500m) offroad work.

Experience in defence and resources is that sustained arduous use will eventually result in failures and breakages no matter the vehicle type. Ineos coordinated quickly and effectively on an international basis to support our long range operation of the Grenadier platform, beyond the reach of the dealer network. Hugely encouraging stuff if expeditions are your bag.

A less vehicle-centric update than what you see here is on our website if you’re interested in Colombia as a destination.

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Dang!

Supercool to read. Would love to hear more details of what went wrong, I have a hard time picturing it. Open flame type of deal?

What would you do differently to prevent it from happening now that you have the wisdom? Extra temp sensor under the hood?

Pics of the recovery and repair?

What a cool adventure! Trials and tribulations are always part of it.
I just listened to the .overland journal with a lady who had the winch broken down and had to winch 300ft with a hi-lift. Sounds like a very similar adventure!
 
We’ve just completed our 5-month overland journey through Colombia, covering diverse terrain from Caribbean coastlines to high-altitude jungle tracks, remote Andean valleys and desert conditions.

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Iggy has performed superbly in all conditions, with one exception nearby Jardin, west of Medellin, where things took a turn.



At the time, Jardín had been largely cut off by landslides, and the only way in or out was via a rough, high-altitude jungle track - steep, narrow, and soaked by weeks of rain. We were on a remote section of this trail, over 3,200 meters above sea level, when we managed to cook off our engine cover. We quickly extinguished it - but not before various electrical connections and ancilliary systems were compromised.

Conditions at the time included slow speed, high-range crawling, high engine loads, high altitude, high humidity, and reduced airflow, on steep/slick/soft surfaces. We have operated Iggy in the Simpson Desert at over 50 celsius ambient temperature with no problem, so I suspect it is the combination of airflow, altitude and humidity that made the difference here.

Fortunately the Grenadier is built tough, and after insulating some of the damaged wires I was able to start Iggy up.

Getting out of that situation was its own adventure. The track was bedlam - several vehicles had been bogged deep in the mud, blocking the only passable route back to Medellin in several locations. Armed with MaxTrax and our winch, we worked our way down the track, addressing one vehicle at a time. In addition to negotiating diversions we had to complete recoveries of three other vehicles to get off the mountain. MaxTrax Pros are solid enough, turns out, to recover a Class 4/5 truck (“¡Gringooooes!”).

Over two days we limped Iggy back to Medellín under his own power, and with Ineos’ assistance we immediately got down to planning the repairs. A cautious approach was taken, with all remotely affected components flagged for replacement. From there things moved quickly. However, while Ineos got on top of things immediately in terms of logistics, Colombian Customs was more of a challenge, and our parts shipments from the US and Belgium were held up in red tape for more than two months.



Ineos support was excellent throughout, regular communication was required across the US, UK and Colombia in order to navigate the bureaucratic labyrinth and all points of contact were outstanding.

Repairs were ultimately completed in Medellín again with assistance from Ineos, using a lift bay and additional hands provided by Agreste 4x4 Garage. A great team if you’re in Colombia in need of service, repair or tyres (they are the Colombia Falken/Kenda/Cooper distributor).



Iggy has since continued south into Ecuador without issue, including further high altitude (>3,500m) offroad work.

Experience in defence and resources is that sustained arduous use will eventually result in failures and breakages no matter the vehicle type. Ineos coordinated quickly and effectively on an international basis to support our long range operation of the Grenadier platform, beyond the reach of the dealer network. Hugely encouraging stuff if expeditions are your bag.

A less vehicle-centric update than what you see here is on our website if you’re interested in Colombia as a destination.
A new engine cover is one of the recalls done at my last service. It is a fire risk as you obviously know, but your were pushing pretty hard at the time. Lucky you guys now speak Spanish!

I aged 10 years reading your full report. :ROFLMAO:
 
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I was told the new engine cover has more insulation to stop it catching fire, it is otherwise unchanged.

The BMW engine must get hotter when in the INEOS in certain situations.

Also pleasing to see the INEOS support. I might get the contact names and phone numbers you called. :ROFLMAO:
 
Dang!

Supercool to read. Would love to hear more details of what went wrong, I have a hard time picturing it. Open flame type of deal?

What would you do differently to prevent it from happening now that you have the wisdom? Extra temp sensor under the hood?

Pics of the recovery and repair?

What a cool adventure! Trials and tribulations are always part of it.
I just listened to the .overland journal with a lady who had the winch broken down and had to winch 300ft with a hi-lift. Sounds like a very similar adventure!
The diesels produce a particularly high temperature during DPF regeneration. The operating conditions mentioned were enough to produce what the industry calls a ‘thermal event’. We were quick on the extinguisher (30-40 seconds from detected to extinguished) but yes, the full box and dice. One of those carry-an-extinguisher-and-know-how-to-use-it moments.

The engine cover was already being replaced on the diesels with one with a higher thermal performance, as mentioned above.

Unfortunately our great failing is that we never document the really hairy stuff.

In terms of the repairs etc, I’m conscious that imagery can be weaponised around this sort of topic, so I’ll just share a photo of the repaired ‘bay. Very satisfying to now know what every pipe and conduit in that spaghetti is up to. I was a bit touch and go before.

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Diesels aren't my skill but I can tell from the pic you had a thermal event.
I assume you had the workshop manual at hand to make it easier to repair in the field?

Mostly just hoses, wires and electrical?

Did you do much of the work yourself?
Once you got the parts how much time did it take you?

I just love these stories of trial and tribulations. It's what separates a person between being in a journey or having an adventure. You are solidly in the adventure category!
 
A new engine cover is one of the recalls done at my last service. It is a fire risk as you obviously know, but your were pushing pretty hard at the time. Lucky you guys now speak Spanish!

I aged 10 years reading your full report. :ROFLMAO:
Honestly, it was one of the most exhilirating sequence of events I have experienced. Is there any thing more satisfying than responding effectively to an emergency; evading disaster; starting something that’s stopped; helping a family whose language you can’t speak?

In a jungle, in the mud, on a mountain, with the Mrs, all in one day. Amazing stuff, carpe diem. 🤣
 
I was told the new engine cover has more insulation to stop it catching fire, it is otherwise unchanged.

The BMW engine must get hotter when in the INEOS in certain situations.

Also pleasing to see the INEOS support. I might get the contact names and phone numbers you called. :ROFLMAO:
Purnell played an immediate and crucial role. I cannot commend them highly enough, just great.
 
Diesels aren't my skill but I can tell from the pic you had a thermal event.
I assume you had the workshop manual at hand to make it easier to repair in the field?
This was before the manual, so screenshots/pdfs were the go.
Mostly just hoses, wires and electrical?
Brake and HT reservoirs and airbox (and various other items) were functional but damaged. These were replaced.
Did you do much of the work yourself?
Once you got the parts how much time did it take you?
I had a very enjoyable (if sweaty) four days in the workshop plus a day of testing in the hills around Medellín.
I just love these stories of trial and tribulations. It's what separates a person between being in a journey or having an adventure. You are solidly in the adventure category!
We are extremely grateful for the many small and large assistances we receive along the way. It is a humbling experience.
 
Well done with the fire extinguisher. Where do you keep it ? I keep mine behind the front seat attached to the cargo barrier (2 seat utility ). I may have to relocate as have to open rear passenger door to get to it.
 
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